Duo Press Die Cutting Machine
- The World’s First Launch with a Number of Invention Patents.
- Double Station Machine: Press 1 foil stamping section with 600 tons cutting pressure & Press 2 die cutting section with 600 tons cutting pressure.
- Hot Foil Stamping + Die Cutting + Four Side Stripping can be done in single pass.
- Deep-Embossing + Die Cutting + Four Side Stripping can be done in single pass.
- Hot Foil Stamping + Deep Embossing can be done in single pass and Die Cutting + Stripping in 2nd
- Patent technology to run only single station instead of two stations according to jobs.
- Many possibilities to save many processes cost.
- Three lifts up and four forwarding sucker heads with angle adjustment to handle different kinds of materials.
- Preloading device with rail cart and scaled gate.
- Motorized side adjustment of pallet table.
- Non-stop feeder with automatic pile lift.
- Side blowers adjustable according to sheet size for smooth feeding, especially for thin paper transport.
- Left and right-side push lays to ensure accurate alignment and power registration.
- Synchronizing device to adjust the sheet positioning to the front lay by hand during production.
- Feed table inlet equipped with lateral ramps.
- Four individually adjustable front lays at the operation side of the machine.
- Electro-mechanical double sheet detector.
- Sheet hold-down device (guiding the sheets to the front lays) pull and push convertible side lays (OS and OOS) with photo sensor sheet arrival control.
Press 1 (Hot Foil Stamping):
- Comprehensive foil feeding system, can realized longitudinal and lateral hot foil stamping at the same time, reducing the foil usage and saving foil replaced time.
- Three sets of longitudinal foil advancing shafts and two sets of lateral foil advancing shafts are driven by servo motors individually programmable for short and long foil stepping.
- Foil feeding devices are controlled by schneider servo motor and schneider plc control system.
- Foil breaking control.
- Tension roller and foil advancing rollers each driven servo motors and controlled by the foil control system, new pressing roller on tension roller with easy pressure adjustment hence quick set up.
- Foil control, such as foil advancing step combination setting, automatic most efficient stepping combination calculation as well as motion stepping combination simulation and, hologram stamping is of the latest technology the foil control system and provides reliable and precision foil advancing control.
- Waste foil rewinding unit outside the delivery controlled by the foil control system for efficient waste foil rejection and keeping foil tension constant by synchronizing the waste foil pulling with foil advancing.
Press 2 (Die Cutting):
- Micro adjustment for quick set up.
- Pressure-containing member adopts high-strength nodular cast iron-QT600 and special casting process, thus it has high strength and never deforms.
- The Ni-Cr-Mo metal steel crank shaft through the special craft processing, imported from Germany.
- Super wear-resistant worm and gear imported from Taiwan.
- Pneumatic locking device, safe and fast.
- Double cam driven gripper opener and front lay swing frame without position restore spring for smooth and accurate sheet register and take off.
- High-speed rotary joint from Italy.
- Adopt advanced servo motor, to increase the die cutting speed to 7200 sheets/hour.
- Die cutting plate frame, adopting central positioning system.
- 4-inch color screen, displaying the working state of machine all the time.
Advantages of Double Station:
- Double station with 600 tons & 300 tons cutting pressure.
- Foiling + Die Cutting can be done in single pass.
- Micro-Embossing + Die Cutting can be done in single pass.
- Foiling + Micro-Embossing & Die Cutting can be done in two passes.
- Productivity will be higher compared to single station machine or two pass processes.
- Registration accuracy will be perfect compared to single station machine.
- Advanced technology
- Make ready time will be lesser
- Can save time by avoiding 2nd process
- No need to stop the machine for cool down the heating platen to do die cutting in 2nd pass in case of Foiling + Die Cutting &Micro-Embossing + Die Cutting
- Wastage will be lesser compared to two passes process
- Less consumables cost, less manpower required, less running expense cost.
- Electricity consumption will be lesser compared to two passes process.
- Many possibilities to save many processes cost and generate more revenue compared to present process.
Programmed Precision Adjustment System:
- Available only in MHK Series.
- It adopts two individual servos to control the gripper stopper in order to adjust the precision of each gripper bar by input value in HMI, which is more operator friendly and easier to maintain the precision.
- Foil feeding section can be replaced by stripping section for stripping use.
- Triple action movement of the upper and lower stripping section for stripping use.
- Upper and lower stripping tool mounting frame can be pulled out for job set up and make ready.
- Adopt central positioning device that matches with the die cutting part to reduce plate replacing time.
- Automatic paper aligning device and two blowers for paper collection can ensure neat collection of thin and thick papers.
- Paper collection part with touch screen control, it is convenience for operation and has data display, and all operations can be performed through the touch screen.
- Automatic delivery with non – stop curtain. This curtain moves into the delivery to catch the arriving sheets during the pile exchange.
- Air blower to press down the sheets.
- Rear and side joggers with easy position adjustment.
- Gripper edge stripping and removing system with conveyor belt to remove the gripper edge waste sideways to the drive side.
- Safety device to prevent the steel pile plate from clamping on the foot when it reaches at ground level.
Electrical Control Section:
- Adopts electrical components of world-famous brands for better performance and in time and local after-sale-service and maintenance.
Frequently Ask Question
A Die Cutting Machine is a versatile machine used to precisely cut and shape various materials like paper, cardboard, plastic, fabric, and more. It employs sharp steel dies that press onto the material to create intricate shapes and designs. Die cutting machines are widely used in numerous industries, including packaging, printing, signage, and crafting.
Die Cutting Machines come in various configurations to suit diverse needs and applications. Here are the two main categories:
Manual Die Cutting Machines: Operated by hand, these machines are ideal for low-volume production or hobbyists. They offer affordability and simplicity but require physical effort to operate.
Automatic Die Cutting Machines: Driven by motors or computer controls, these machines automate the cutting process, enhancing speed, accuracy, and consistency for high-volume production. They typically require more investment but significantly boost efficiency.
Die Cutting Machines offer numerous advantages over other cutting methods:
Precision: Dies produce clean, accurate cuts with intricate details, impossible to achieve manually.
Versatility: They handle various materials and thicknesses, making them suitable for diverse projects.
Efficiency: Automatic models expedite production, saving time and labor costs.
Consistency: They ensure uniformity in cuts across large quantities, maintaining quality standards.
Durability: Well-built machines offer long-lasting performance with proper maintenance.
Die Cutting Machines boast various features to cater to specific requirements. Some key aspects to consider include:
Die Cutting Pressure: The force applied by the machine to cut the material, impacting the depth and cleanness of cuts.
Cutting Speed: The rate at which the machine cuts, influencing production speed and efficiency.
Feeding System: The mechanism that feeds the material into the machine, ensuring smooth and accurate feeding.
Delivery System: The method used to remove the cut pieces from the machine, maintaining efficiency and organization.
Platen Size: The area where the die presses the material, determining the maximum size of cuts achievable.
The ideal Die Cutting Machine depends on your specific needs and budget. Consider these factors when choosing:
Material type and thickness: Different materials require specific cutting pressures and capabilities.
Production volume: Low-volume needs might be well-served by manual machines, while high-volume demands necessitate automatic models.
Desired level of automation: Consider the trade-off between manual effort and efficiency gains from automation.
Budget: Prices vary based on machine type, size, features, and brand.
Proper maintenance is crucial for optimal performance and longevity of your Die Cutting Machine. Here are key practices:
Regular cleaning: Remove dust, debris, and scraps to prevent malfunctions and ensure smooth operation.
Lubrication: Lubricate moving parts as per the manufacturer’s instructions to minimize friction and wear.
Sharpening dies: Maintain sharp die edges for clean and precise cuts. Robus India provides die-sharpening services.
Regular inspections: Check for wear and tear on machine components and address them promptly.