Automatic Reel to Reel Film Lamination
- Processed Materials: PVC, BOPP, PET, METPET, THERMAL
- Shaftless Unwinding: The unwinder adopts shaftless feeding system that both suitable for 3inch and 6inch paper core and could support big jumbo roll. Shaftless unwinder is easy for loading and unloading.
- Ultrasonic web guide system.Adopt a sensitive ultrasonic web guide system to make sure material is cut with high precision.
- CCD Web Guide: Adopts mostly advanced CCD web guide system, that could visually see the materials deviation with sensitive correction sensor.
- Teflon Coated Drying Roll: Exclusive treatment of drying roll with Teflon coating that make the roll surface smooth and glue stickless. Compare with chrome plate, the temperature will more balanced.
- Drying and Heating System: Bulk 800mm diameter drying roll with Teflon coating, that could bring the highest glue drying effect, large heating roll by electromagnetic heating plus oil heating, guarantee the heating efficiency and make sure laminating quality when run in high speed.
- Pneumatic Pressure System: Fully pneumatic system to control the laminating pressure, the pressure would highly uniform and easy to adjust.
Shaftless with Hydraulic Lifting:
Shaftless unwinder system that easy for loading and unloading jumbo roll and load bearing 2000kg big roll. Hydraulic moving and lifting system and magnetic powder tension control system.
Web Guide System:
Machine adopts ultrasonic web guide system.
Slitting Function Three Knives (Optional):
Three slitting blades that can move anywhere as requirements. Waste materials blowing system.
Dance Roll:
Encode system with displacement sensor to control the whole traction section.
Anti-Curve Device:
Shaftless unwinder suitable for 3inch and 6inch.
Cutting Unit:
The cutting blades are under quenching treatment that guarantee the service life.
Label Insert System:
Set label paper to the fixed number that easy for future counting.
Auto Stacker:
Laminating Unit:
Heating roller by electromagnetic heating plus oil heating, double heating systems guarantee the prompt pre-heating and make the temperature to 180℃ and can keep constant temperature in high-speed laminating. Pressure rubber roller controlled by fully pneumatic system, the pressure would highly uniform and easy to adjust without bubbles, spots or wrinkle.
Drying System:
Special designed IR lamps set inside of drying roll, that make the glue drying fast but with low power consumption. Blowing fans plus exhaust fan recycle the hot air and energy saving Teflon coating surface to uniform the temperature and glue sticking prevention that easy for cleaning and maintain.
Film Unwinding:
Install air shaft for film unwinding with auto tension controller. Special design for big diameter film rolls and the roll can be adjusted to right and left.
Waste Film Slitting and Rewinding:
Moveable waste film rewinding to modify the jumbo film width that can fit for paper sheet size.
Three Rows Chain with Synchronous Belt Driving System:
For the main laminating part adopts three rows chain with synchronous belt driving system, that support machine run in high speed with high precision and low noise. This structure also support machine run in long time but keep stability.
Fully Pneumatic Laminating Pressure System:
The machine uses pneumatic pressure for laminating pressure that would guarantee laminating effect, also have sensitive pressure adjustment and keep machine running in clean condition.
Model | RI-ZFM-1100JZ | RI-ZFM-1300JZ | RI-ZFM-1500J |
Max. Width (In mm) | 1050 | 1250 | 1450 |
Working Speed (m/min.) | 80-100 | 80-100 | 80-100 |
Paper Thickness (In GSM) | 80-500 | 80-500 | 80-500 |
Total Power Required (In kw) | 42 | 45 | 48 |
Diameter of Unwinding (In mm) | 1400 | 1400 | 1400 |
Cutting Length (In mm) | 300-1200 | 300-1200 | 300-1200 |
Cutting Speed (times/min.) | 30-150 | 30-150 | 30-150 |
Accuracy of Cutting (In mm) | ± 0.2 | ± 0.2 | ± 0.2 |
Overall Dimension (In mm) | 11500*3300*3100 | 11500*3500*3100 | 11500*3700*3100 |
Machine Weight (In Tons) | 11 | 11.5 | 12 |