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A fully automatic, full-servo production line — feeding, flexographic printing, rotary die-cutting, folding and gluing — engineered for converters who won't compromise on precision or uptime.
The Box Stream Machine is a fully automatic, integrated production line built for manufacturers of corrugated cardboard boxes who demand precision, speed, and reliability. Powered by advanced servo technology and a pressure-free Lead Edge Feeder system, the machine seamlessly combines feeding, flexographic printing, rotary die-cutting, folding, and gluing in one efficient line.
Engineered to meet the demands of the growing packaging market, the Box Stream Machine delivers high-volume output with minimal waste, reduced setup time, and superior print quality. Whether you produce straight-line boxes, crash lock bottom, pizza boxes, e-commerce packaging, or specialty industrial boxes - this machine handles it all.
Maximum production speed for standard box formats.
Ice cream, frozen food, and bottom-lock formats.
Side-pasting, 4/6-corner, and food-service boxes.
What separates Box Stream from conventional gear-driven corrugated lines.
The Box Stream Machine delivers up to 90% results comparable to flat die cutters - a benchmark rarely matched in rotary corrugated equipment. This is made possible by a unique patented creasing station integrated with a servo aligner system that ensures consistent, deep, and accurate crease lines on every sheet.
One of the most critical challenges in corrugated box production is maintaining board integrity. The Box Stream Machine is engineered for zero-crush, zero-caliper-damage operation, protecting your materials from the moment they enter the feeder to the finished box at the delivery end.
The Box Stream Machine is not a single-purpose machine. Its flexible design supports a wide variety of box styles, formats, and industries, making it the ideal investment for converters who serve multiple market segments.
Industries and box types supported:
With a maximum blank size of up to 1200 x 1550 mm (Boxstream 1500), the machine accommodates a broad range of SKUs with minimal tooling changeover.
The Box Stream Machine comes equipped with a real-time Performance Monitoring System(PMS) that gives operators and production managers complete visibility over every aspect of the production run.
This level of monitoring allows operators to detect issues early, maintain consistent quality, and maximize OEE (Overall Equipment Effectiveness) on the production floor.
Operator ease and fast job changeover are built into every aspect of the Box Stream Machine. The machine is designed so that even operators with moderate experience can run it at full efficiency with minimal training.
| Feature | Box Stream Advantage |
|---|---|
| Full-Servo Control | 11 independent servo motors — greater precision and repeatability than traditional gear-driven machines. |
| Pressure-Free Feeding | Patented vacuum adsorption Lead Edge Feeder eliminates board damage, even with warped or oversized sheets. |
| Patented Creasing Station | Up to 90% creasing quality vs. flat die-cutters — a first for rotary corrugated machines. |
| Independent Servo Die-Cut | KEB Germany servo drive eliminates speed differential errors and ensures precise cuts every time. |
| Zero-Crush | Engineered for no caliper damage and no flute collapse, from feed to delivery. |
| Widest Application Range | Handles e-commerce, food, beverage, seafood, pizza, 4 & 6-corner, and specialty boxes in a single machine. |
| ERP Integration | Connects directly to your factory's production management system for seamless digital manufacturing. |
Click a station to see the engineering behind it.
Model 1: BOXSTREAM 1450 V2P — the high-performance entry model with a maximum blank size of 1200 × 1450mm. Ideal for manufacturers who want premium quality with optimized investment, and perfectly suited for mid-to-large scale corrugated packaging operations. BOXSTREAM 1500 scales up to a 1200 × 1550mm maximum blank size for higher-volume production.
Exact registration and format ranges for production planning.
| Production Standard | EU CE Certification Standards |
| Model | 1200 × 1450 mm — Bottom Print Type |
| Print Type | Fully automatic servo pressure-free lead edge feeder, vacuum transfer, 2-colour flexo bottom printer & rotary die-cutting (independent servo drive) with IR dryer |
| Anilox Roller | Ceramic anilox roller, 250–600 LPI, customizable |
| Ink Supply | Dual-directional membrane ink pump with auto-fill and short-ink alarm |
| Print Registration | ±0.25 mm — high-definition, high-precision |
| Phase Control | Independent servo, separate memory, automatic reset |
| Printing Plate Cylinder | Chrome-plated, quality steel, 360° electric adjustment, ±10 mm max shift |
| Doctor Blade | 2 sets per print station — ceramic anilox matched |
| Vacuum Transfer | Multi-point oiling, Japanese precision roller bearings |
| 1450 V2P — C direction | Max 1450 · Min 430 |
| 1450 V2P — E direction | Max 1200 · Min 200 |
| 1450 V2P — L direction | Max 715 · Min 210 |
| 1500 — C direction | Max 1300 · Min 430 |
| 1500 — E direction | Max 1200 · Min 260 |
| 1500 — L direction | Max 690 · Min 210 |
| Job Type | Reference Output |
|---|---|
| Straight Line Job | ~42,000 boxes/hour* |
| Crash Lock Bottom Job | ~15,000 boxes/hour* |
* Reference figures. Actual production will vary depending on box design, blank size, and board grade.